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Expert @ Measurement

Cabinet-Type Image Measuring Machine

USDV’s systems are widely adopted by renowned automotive and medical component manufacturers in Taiwan, and have expanded into China, India, and Vietnam, with successful implementations at a Korean driveshaft factory and a Japanese shaft parts manufacturer in Thailand.

Cabinet-Type Image Measuring Machine - First inspection, IP-QC and final inspection, once in place.
  • Cabinet-Type Image Measuring Machine - First inspection, IP-QC and final inspection, once in place.
Cabinet-Type Image Measuring Machine
Cabinet-Type Image Inspection Machine is suitable for measuring turned parts, screw fasteners, and ground shafts without a center hole. (TIMI 12A,TIMI 30A,TIMI 40A,,TIMI 60A)

The Cabinet-Type Image Measuring Machine can inspect the shaft dimensions of cold-forged, centerless-ground, or turned parts.

The Cabinet-type machine has a platform for rotating the workpiece (R-axis) and a linear stage for the lens (Z-axis). Along with outer diameter/width, segment height, arc, and thread measurements, the measuring system also accurately captures geometric tolerances such roundness, cylindricity, deflection, concentricity, run-out, and position.

Both the desktop and the cabinet type of the Cabinet-type machines are available. It can measure workpieces with a length of up to 300mm. For measured lengths greater than 300mm, customized machine service is available.

Application

1. Precisely measure the dimensions of the fasteners, punch head, CNC turning parts processed by CNC machining /forming machine/threading machine.
2. Maximum measuring diameter: 60 mm /40 mm / 30 mm / 12 mm
3. Maximum measuring length: 300 mm
4. Incoming material inspection/first article inspection/in-process inspection/final inspection

Features and Benefits

1. Friendly interface is easy to select the image area and immediately to measure.
2. Automatically measure more than 15 dimensions of a long shaft in less than 20 seconds.
3. Measure the mechanical thread's O.D., I.D., P.D., pitch, thread angle, and helix angle under a second.
4. The measuring error range of the pitch diameter is less than ±20µm even if there is still oil on the mechanical thread.
5. Automatically search for the first thread tip, and measure the effective length of thread.
6. Automatically measure the straightness, thread crest, and tail angle of the screw.
7. Automatically measure C and D values of trilobular screw without centering the screw.
8. Reconstruct the axial and radial profile digitally and analyze their sizes.
9. Measure the roundness/cylindricity/concentricity/runout/position just in a vertical rotation without a touch probe.
10. The measuring data is automatically recorded in the databank which can be linked with client's E R P / M E S / S PC system.

Image Measurement Machine Product Specification

MODEL/TYPETIMI 60A CabinetTIMI 40A CabinetTIMI 30A CabinetTIMI 12A Cabinet
Measurable Width 60mm 40mm 30mm 12mm
Measurable Length 300mm 300mm 300mm 300mm
Image Resolution19μm19μm14μm7μm
Repeatability Accuracy± 0.4μm± 0.4μm± 0.3μm± 0.2mm
Precision (± 2σ)± 3μm± 3μm± 2.5μm± 2μm
Rotational Axis Resolution≦ 0.1°≦ 0.1°≦ 0.1°≦ 0.1°
Lifting Mechanism Resolution10μm10μm10μm10μm
Clamping MethodDouble sideDouble side Double sideDouble side
Max. Part Weight12kgs8kgs8 kgs8 kgs
Machine Weight350 kgs250 kgs200 kgs200 kgs
Reference Size885mm (W) 680mm (D) 1835mm (H)885mm (W) 680mm (D) 1835mm (H)860mm (W) 630mm (D) 1825mm (H)860mm (W) 630mm (D) 1825mm (H)
Power SupplySingle-phase 110V, 10A /220V, 10A

* Precision is estimated as ± 2σ by measuring original standard gauge.

* Machine operating temperature: available for 0°~ 45° environment.

Applicable Industry

■ Automobile, motorcycle, bicycle, ATV and other vehicles industry
■ Aerospace industry
■ Electrical / electronic industry
■ Information and Communication Industry
■ Electric / air tool industry
■ Medical equipment industry
■ CNC Turned Parts / Grinding Processing Industry


Precise Measurement

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