Intelligent Manufacturing System

Application Background

From real-time tool wear compensation to full inspection of precision parts, manufacturers are embracing smart inspection systems to enable automation and data-driven process control. The key challenge lies in performing inline dimensional measurements and feeding results directly into ERP, MES, or CNC systems.

USDV’s TIMI platform integrates non-contact metrology, real-time data transmission, robotic handling, and CNC connectivity—delivering a complete solution for intelligent quality management and process optimization.

Common Challenges

• Manual data entry and paper records cause delays and errors
• No real-time feedback from measurement to CNC for tool wear compensation
• Disconnected QA and production systems limit data-driven decisions
• Traditional metrology tools (CMMs, profilometers) are unsuitable for inline use

Solution & Advantages

• Auto-connects measurement data to ERP / MES / QMS
• Enables real-time tool compensation (auto/manual) based on inspection results
• Automates tool wear tracking to reduce downtime and scrap
• Integrates with robot arms, barcode scanners, and TIMI’s precision imaging module

Key Benefits

• Real-time data and analytics eliminate manual gaps and errors
• Automated CNC feedback optimizes tool life and machining stability
• Flexible integration with existing ERP/MES systems for fast deployment
• Boosts yield and reduces rework/scrap through intelligent QA automation